Materials manufactured by LYB go into everyday solutions that provide useful applications to global communities. In the U.S., the Fairport Harbor, OH (FPO) site produces wire and cable insulating resin that keeps cars and appliances working properly, in addition to developing innovative technologies for the automotive industry.
2024 marks the 50th anniversary of FPO producing wire and cable insulating resin, and LYB holds the original patent for these products in 1975!
LYB is currently the nation’s leading producer of wire cable resin. Wire insulation protects the wire from moisture and excessive heat.
As automobiles and appliances have evolved, so has the resin produced to protect wiring from excessive temperature fluctuation. PVC was the primary insulation material until it was replaced in 1974 with our cross-linked polyethylene that could withstand higher temperatures, especially in automobile engine compartments that were becoming more compact and hotter. PVC would melt if it touched the car engine, short out and cause electrical failure. Having the appropriate wire insulation became vital because it protected the wire from moisture and overheating.
Nowadays, modern cars are filled with electronics and contain many more wires than in the past – almost two miles of wire. Appliances also utilize the wire and cable resin produced at Fairport Harbor, mostly in applications that involve generating heat such as lighting, construction and farming equipment.
“LYB is the pioneer of cross-linked polyethylene in automotive and appliance cable uses,” said Tom Schwab, Commercial Manager Polymers. “The teamwork by the Technical, Manufacturing and Commercial groups allows LYB to continue to innovate, produce and sell industry-leading, high-quality products in these markets.”
The FPO team continues to develop new markets and compound designs to stay innovative as the auto industry evolves into new segments like electric vehicles. Fairport Harbor is proud to celebrate 50 years of leading production of wire and cable insulating resin.
“Since I began working at Fairport Harbor in 1990, I’ve seen automobile technology change steadily”, said Bill Mills, FPO senior process specialist. “I have a true sense of pride knowing the materials in today’s cars are likely produced by my team right here at the site.”
